I was running on Vista, so first suspect was the OS. I tried it all. DPC checker, RATTV3 analyzing, KernView analyzing but I couldn't get to bottom of it. When ever 828 was active (audio being fed to it) DPC latency was high as 4000us. Without the interface present it was hovering around 250us (which is pretty high as it is). The sound came out distorted.
Then I tried XP (I have bootable USB HDD with XP installed on it, which is _really_ handy for analyzing the computer), but no avail. It might be psychological but the distortion sounded a bit "milder" but still very present. DPC latency was a lot lower, around 20-30us. With 828 active it was at 400us, still a lot lower than with Vista.
I had gave up hope when I found this thread. Any tricks in it didn't help, and I skipped the old drivers as I thought "that's not going to help me". New drivers should be better, right? WRONG. After removing the drivers and installing the one thehowler gave, everything worked perfectly. No distortion whatsoever. I still need to do some stress testing but I'm really happy now. I got the confirmation that it's not my rig, not 828 itself but the drivers! Thanks very much!

So it seems that MOTU f*cked up something in the process of making new drivers.
Where could I find all the different driver versions? 3.6.7.0 doesn't have vista support, does it?
Also where could I get the latest firmware? I have 1.01 but there is certainly new one? I can't register the 828 on MOTU's site as the serial number is unreadable on the bottom with a lot of scratches on it.
thehowler wrote: I am going to stress test it over the weekend, but feel free to try this for yourselves.
The driver I used it the FireWire/USB driver version 3.6.7.0.
You can get this from http://downloads.motu.com/firewire/MOTU ... .6.7.0.zip
Try it out and see if you have any success.